China high quality Worm Gearbox Made in China gearbox assembly

Product Description

Product Introduction:

FCNDK series reducer is a new-generation of products developed by our factory on the basis of introducing foreign advanced technology,its’ main features are as follows:

1 Made of high quality aluminum alloy, light weight and non-rusting
2 Large output torque and high radiating efficiency 
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

 

 

FCNDK
 
 

   

Size
 
 A
 
 B
 
 C
 
 D(H7)
 
 D1(J6)
 
 E
 
 F
 
 G
 
 G1
 
G
 
 H
 
 I
 
 L
 
 M
 
 N(h8)
 
 N1
 
 O
 
 P
 
 Q
 

 
 30
 
 54
 
 20
 
 80
 
 14
 
 9
 
97 
 
32
 
55
 
63
 
51
 
40
 
30
 
56
 
65
 
55
 
29
 
6.5
 
75
 
44
 
57
 
 40
 
 70
 
 23
 
 100
 
 18(19)
 
 11
 
121.5 
 
43 
 
70 
 
78
 
60
 
50
 
40
 
71
 
75
 
60
 
36.5
 
6.5
 
87
 
55
 
71.5
 
 50
 
 80
 
 30
 
 120
 
 25(24)
 
 14
 
144 
 
49 
 
80
 
92
 
74
 
60
 
50
 
85
 
85
 
70
 
43.5
 
8.5
 
 100
 
64
 
84
 
 63
 
 100
 
 40
 
 144
 
 25(28)
 
 19
 
 174
 
67
 
95
 
112
 
90
 
72
 
63
 
103
 
95
 
80
 
53
 
8.5
 
110
 
80
 
102
 
 75
 
 120
 
 50
 
 172
 
 28(35)
 
 24
 
 205
 
72
 
112.5
 
120
 
105
 
86
 
75
 
112
 
115
 
95
 
57
 
11
 
140
 
93
 
119
 
 90
 
 140
 
 50
 
 208
 
 35(38)
 
24
 
238 
 
74 
 
129.5
 
140
 
125
 
103
 
90
 
130
 
130
 
110
 
67
 
13
 
160
 
102
 
135
 
 110
 
 170
 
 60
 
 252.5
 
 42
 
 28
 
 295
 
– 
 
160
 
155
 
142
 
127.5
 
110
 
144
 
165
 
130
 
74
 
14
 
200
 
125
 
167.5
 
 130
 
 200
 
 80
 
 292.5
 
 45
 
 30
 
 335
 

 
180
 
170
 
162
 
147.5
 
130
 
155
 
215
 
180
 
81
 
16
 
250
 
140
 
187.5
 

 

Size
 
 S
 
T
 
V
 
K
 
KA 
 
KB 
 
 KC
 
KE 
 
α 
 
 α1
 
 KM
 
 KN(H8)
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
30
 
5.5
 
21
 
27
 
44
 
54.5
 

 

 
6
 

 

 
4
 

 

 
M6X11(n,4)
 
0 0
 
45 0
 
68
 

 

 
50
 

 

 
40
 
6.5
 
26
 
35
 
60
 
67
 
76.5
 
97
 
7
 
9
 
7
 
4
 
5
 
4
 
M6X8(n,4)
 
45 0
 
45 0
 
87
 
115
 
87
 
60
 
95
 
60
 
50
 
7
 
30
 
40
 
70
 
90
 
87.5
 
120
 
9
 
10
 
9
 
5
 
5
 
5
 
M8X10(n,4)
 
45 0
 
45 0
 
90
 
130
 
90
 
70
 
110
 
70
 
63
 
8
 
36
 
50
 
85
 
82
 
99
 
112
 
10
 
11
 
10
 
6
 
5
 
6
 
M8X14(n,8)
 
45 0
 
45 0
 
150
 
165
 
150
 
115
 
130
 
115
 
75
 
10
 
40
 
60
 
90
 
111
 

 

 
13
 

 

 
6
 

 

 
M8X14(n,8)
 
45 0
 
45 0
 
165
 

 

 
130
 

 

 
90
 
11
 
45
 
70
 
100
 
111
 

 

 
13
 

 

 
6
 

 

 
M10X18(n,8)
 
45 0
 
45 0
 
175
 

 

 
152
 

 

 
110
 
14
 
50
 
85
 
115
 
131
 

 

 
15
 

 

 
6
 

 

 
M10X18(n,8)
 
45 0
 
45 0
 
230
 

 

 
170
 

 

 
130
 
15
 
60
 
100
 
120
 
140
 

 

 
15
 

 

 
6
 

 

 
M12X21(n,8)
 
45 0
 
22.5 0
 
256
 

 

 
180
 

 

 

 

 Size
 
 KO
 
 KP
 
KQ 
 
 b
 
 b1
 
 f
 
 t
 
t1 
 
 kg
 
F
 
FL
 
FB
 
F
 
FB
 
FL
 
F
 
FB
 
FL
 
30
 
6.5(n,4)
 

 

 
80
 

 

 
70
 

 

 
5
 
3
 

 
16.3
 
10.2
 
1.2
 
40
 
9(n,4)
 
9.5(n,4)
 
9(n,4)
 
110
 
140
 
110
 
95
 

 
95
 
6(6)
 
4
 

 
20.8(21.8)
 
12.5
 
2.3
 
50
 
11(n,4)
 
9.5(n,4)
 
1                        
            180
 
142
 

 
142
 
8(8)
 
6
 
M6
 
28.3(31.3)
 
21.5
 
6.2
 
75
 
14(n,4)
 
                         
               
 

 
14
 
8
 
M10
 
48.8
 
33.0
 
48
 

Motovario, SITI, STM,

Our factory is the main manufacturer and exporter of worm gear reducer in China. We were founded in 1976. We are the best seller in export of worm gears in China, 1st to achieve export License and 1st to achieve ISO9001 and CE Certificate among manufacturers of reducers in China. We are private enterprises since 1996. We have workers and employees of 500 and the yearly output last year is 25 million U. S. Dollars. About 70% of the total output is exported to as many as 38 countries such as USA, Canada, Italy, Spain, , Germany, UK, Japan, Korea, Indonesia, and etc.

 

 

Company Profile
 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
 

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

   

 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CZPT to meeting you in HangZhou, China.

 

Application: Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Virtical
Hardness: Hardened
Type: Bevel Gear
Manipulate Way: Robotics
Samples:
US$ 22/Piece
1 Piece(Min.Order)

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Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

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Customization:
Available

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How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

Lubrication Requirements for a Worm Gearbox

Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

  • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
  • Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
  • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
  • Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
  • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
  • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
  • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

China high quality Worm Gearbox Made in China   gearbox assembly	China high quality Worm Gearbox Made in China   gearbox assembly
editor by CX 2023-08-22