China OEM custom non-standard industrial worm gear reducer gear reducer worm gear manufacturer worm gearbox advantages

Issue: New
Guarantee: 1.5 many years
Condition: Worm
Relevant Industries: Developing Material Shops, Production Plant, Equipment Fix Retailers, Vitality & Mining, Other
Weight (KG): 830
Following Guarantee Support: Online video technical help, Online support
Nearby Service Location: None
Showroom Spot: None
Video clip outgoing-inspection: Provided
Equipment Examination Report: Presented
Advertising and marketing Variety: New Merchandise 2571
Warranty of core factors: 1 Calendar year
Core Parts: Gear
Content: Iron, Iron,QT700-2,,copper
Normal or Nonstandard: Nonstandard
Route: appropriate
modulus: 22
Product Identify: worm gear
variety of tooth: sixty
Dimensions: Customized Dimension
Support: Movie technological assist, on-line support
Warmth Therapy: modulation
HB hardness: HB210-260
Surface Treatment: grind
examination: Raw content inspection, UT, MT,inspection, size inspection
Packaging Particulars: CZPT Machinery Customized Mining Equipment Elements Gear Massive Module Gear Packing Wooden Box, Appropriate for CZPT Shipping and delivery
Port: ZheJiang g,HangZhou,ZheJiang ,other

Why Pick Us Products Description product descriptionmerchandise identify:OEM customized non-normal industrial worm gear reducer gear reducer worm equipment manufacturerWe can produce big cast and solid gears according to customer’s drawings.In accordance to customer demands, we can also carry outGear grinding, floor hardening, carburizing and quenching, nitriding and quenching, and so on. HangZhou CZPT Custom made Mining Equipment Parts Spur Equipment Reducer Worm Equipment Manufacturing Approach equipment machiningCustomized Unique HobMake certain the worm gear angle and surfaceroughness. Only in this way can we guaranteeThe cooperation between the worm equipment and the worm is very good. We can manufacture distinct kinds of worm gears in accordance to drawings

Material:Carbon Steel , Alloy Steel
Standard:ASTM DIN . EN GOST JIS And many others
Structure:Forging , Casting
Module of Gear:1-forty
Gear Grinding:MAX Module 24
Diameter of Equipment Wheel :MAX 8000 mm
Diameter of Spiral Equipment :MAX . 2000 mm
Length of Gear Shaft :MAX 5 000 mm
OEM Provider SuppliedAccording to Customer Drawings
Heat Remedycase hardening
Heat TreatmentWorm Gear Spur Gear Helical Gear Drum Gear Bevel Gear Spiral Bevel Gear Bevel Gear Herringbone Gear Ring Gear Segmented Equipment
Advocate Products About Us HangZhou CZPT Machinery Co., Ltd. is largely engaged in the design and style and manufacture of large mechanical parts and non-regular mechanical areas, like gears, shafts, couplings, rope pulleys, sprockets, bearing seats, vertical grinding roller sleeves, castings and forgings, use-resistant plates , Use-resistant components merchandise, grinding rollers, online restore of roller presses, and so on. We have hydraulic presses, ring rolling mills, electrical arc furnaces and annealing furnaces of diverse requirements, and can supply different forging and casting resources according to buyer specifications. Processing Equipment Our primary processing tools consists of CNC vertical lathes, CNC horizontal lathes, CNC gear hobbing devices, CNC gear shaping machines, equipment grinding devices, CNC grinding equipment, CNC dull and milling devices, etc. All of which are primarily based on CNC machining to ensure product accuracy For each buy, we can give substance chemical composition take a look at, UT flaw detection take a look at, MT flaw detection test, hardness, mechanical property test (affect check, produce toughness examination, tensile strength take a look at), dimensional inspection and other reviews. The goods are largely used in mining, cement, metallurgy, lifting, h2o conservancy, wind power and other fields. Consumer Go to Our merchandise have been exported to overseas nations for much more than ten years and 15 nations around the world, such as Russia, Uzbekistan, Ukraine, Vietnam, India, Malaysia, the United States, etc. Deal Shipping and delivery In order to avoid rust and hurt of the completed merchandise during transportation, we will design and style appropriate packaging in accordance to the shape, dimensions and use of the product. We are only 1 image away FAQ typical dilemma:A) Can your products be customized?Yes, most of our goods are non-normal custom-made areas, which can be customized in accordance to the drawings you give.B) Shipping and delivery time?The shipping and delivery time is decided in accordance to the difficulty of production of your item. The common merchandise creation cycle is 70 days, and the distinct needs of the two functions to negotiate.C) Can you make our business brand on your goods?can. If you can meet our MOQ, we can print your company’s brand on the item and packaging.D) How to promise the good quality of your goods?We will perform a thorough quality inspection on the merchandise before cargo, and deliver photographs and films of the high quality inspection report to make sure solution top quality.E) How to assure your merchandise dimension?Ahead of shipment, we will evaluate each knowledge in the drawing, and send the size inspection report and inspection images to make sure the dimensions of the productF) How do you deal the item?In buy to avoid rust and hurt of the completed merchandise for the duration of transportation, we will design and style ideal packaging in accordance to the condition, measurement and use of the item.

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.


A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.

high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China OEM custom non-standard industrial worm gear reducer gear reducer worm gear manufacturer     worm gearbox advantagesChina OEM custom non-standard industrial worm gear reducer gear reducer worm gear manufacturer     worm gearbox advantages
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