China S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox cast iron worm gearbox

Item Description

S series proper-angle helical-worm reduction gearbox was made after RV worm microreducer, which have a complete norm, extensive speed for selection, and numerous mounting positions.
Items Description
S collection is 1 sort of Helical worm gearbox, developed as Modularization and large-stainless solid iron case. It is mixture of helical equipment and worm equipment, which with larger efficiency and toughness than basic aluminum alloy worm gearbox. Because of to their excellent efficiency, these drives can be used in each industrial sector and customized to specific torque and velocity demands. The gear ratios afforded by the helical-worm equipment stage and the low sounds ranges during procedure make these gearmotors excellent reduced-value remedies for basic applications.
Perfect for the machinery and equipment of adhering to market:
• Conveyor & Content handling
• Mining & Quarry
• Crusher & Cement
• Automatic manufacturing line & Mixer
• Transport & Packaging
• Foods machine & Beverage
• Design & Steel processing
• Plastic & Chemical business

Housing content High-energy solid iron  HT250
Gear substance 20CrMnTi
Input Power .12-90KW
Output Torque three.5-4000N.m
Output Pace 5-371 RPM
Gear Precision seven to 6 level
Equipment Surface area hardness HRC58°-62°
Input/Output shaft hardness HB220-250
Sound(Max) 60-70dB
Tem.rise(Max) 40°C
Tem.increase(Oil Max) 50°C
Vibration ≤20um
Backlash ≤20Arcmin
Effeciency One stage ninety eight%, Double-stage:96%, Three-stage:94%
Mounting Place Foot / Flange Mounting
Motor IP55,F Course

    

Enter energy ranking and permissible torque
Dimensions 37 47 fifty seven sixty seven 77 87 97
Construction S           SA             SF             SAF             SAT              SAZ
Rated Electricity .twelve-1.5 .twelve-1.five .18-three .twenty five-5.five .55-7.five .75-15 one.5-22
Ratio six.8-157.forty three seven.28-201 7.28-201 seven.sixty five-217.41 8.06-256.47 7.88-288 8.26-286.four
Torque(N.m) ninety one hundred seventy 300 520 1270 2280 4000

 

Equipment Device Weight
Equipment Device Type S37 S47 S57 S67 S77 S87 S97
Bodyweight
 
seven ten fourteen 26 fifty a hundred one hundred seventy
The weight are mean values, only for reference

 
Company Profile
HangZhou GEARWELL has been in energy transmission goods for fifteen several years. Our business is an market transmission answers manufacuturer and provider provider.
The major items are worm reducers, helical worm reducers, helical bevel equipment reducers, 90 diploma gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are broadly employed in different factories, this kind of as chemical compounds, energy, materials managing, environmental, extraction, pulp and paper, steel and steel, foodstuff and beverage, and design industries.
We have sturdy complex potential, manufacturing in accordance to the ISO9002 top quality management program tips.
Our industrial Equipment, Gearbox, gearmotor and motor are bought to much more than thirty countries. Substantial high quality, excellent value, in time reaction and sincere services are our benefit and guarantees. We aim at producing happy cooperation with our customers, provide them trustworthy and relaxed services.

Application
FAQ 
one. How to pick a gearbox which meets our prerequisite?
You can refer to our catalogue to decide on the gearbox or we can help to choose when you offer
the specialized data of essential output torque, output velocity and motor parameter and so on.
2. What info shall we give prior to inserting a obtain purchase?
a) Kind of the gearbox, ratio, input and output variety, input flange, mounting position, and motor informationetc.
b) Housing shade.
c) Obtain quantity.
d) Other particular demands.

3. What industries are your gearboxes being utilized?
Our gearboxes are commonly utilized in the regions of textile, foodstuff processing, beverage, chemical industry,
escalator,automatic storage gear, metallurgy, tabacco, environmental defense, logistics and and so forth.

US $50-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Marine, Toy, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: as Request
Step: Three-Step

###

Customization:

###

Housing material High-strength cast iron  HT250
Gear material 20CrMnTi
Input Power 0.12-90KW
Output Torque 3.5-4000N.m
Output Speed 5-371 RPM
Gear Accuracy 7 to 6 level
Gear Surface hardness HRC58°-62°
Input/Output shaft hardness HB220-250
Noise(Max) 60-70dB
Tem.rise(Max) 40°C
Tem.rise(Oil Max) 50°C
Vibration ≤20um
Backlash ≤20Arcmin
Effeciency Single stage 98%, Double-stage:96%, Three-stage:94%
Mounting Position Foot / Flange Mounting
Motor IP55,F Class

###

Input power rating and permissible torque
Size 37 47 57 67 77 87 97
Structure S           SA             SF             SAF             SAT              SAZ
Rated Power 0.12-1.5 0.12-1.5 0.18-3 0.25-5.5 0.55-7.5 0.75-15 1.5-22
Ratio 6.8-157.43 7.28-201 7.28-201 7.65-217.41 8.06-256.47 7.88-288 8.26-286.4
Torque(N.m) 90 170 300 520 1270 2280 4000

###

Gear Unit Weight
Gear Unit Type S37 S47 S57 S67 S77 S87 S97
Weight
 
7 10 14 26 50 100 170
The weight are mean values, only for reference
US $50-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Marine, Toy, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: as Request
Step: Three-Step

###

Customization:

###

Housing material High-strength cast iron  HT250
Gear material 20CrMnTi
Input Power 0.12-90KW
Output Torque 3.5-4000N.m
Output Speed 5-371 RPM
Gear Accuracy 7 to 6 level
Gear Surface hardness HRC58°-62°
Input/Output shaft hardness HB220-250
Noise(Max) 60-70dB
Tem.rise(Max) 40°C
Tem.rise(Oil Max) 50°C
Vibration ≤20um
Backlash ≤20Arcmin
Effeciency Single stage 98%, Double-stage:96%, Three-stage:94%
Mounting Position Foot / Flange Mounting
Motor IP55,F Class

###

Input power rating and permissible torque
Size 37 47 57 67 77 87 97
Structure S           SA             SF             SAF             SAT              SAZ
Rated Power 0.12-1.5 0.12-1.5 0.18-3 0.25-5.5 0.55-7.5 0.75-15 1.5-22
Ratio 6.8-157.43 7.28-201 7.28-201 7.65-217.41 8.06-256.47 7.88-288 8.26-286.4
Torque(N.m) 90 170 300 520 1270 2280 4000

###

Gear Unit Weight
Gear Unit Type S37 S47 S57 S67 S77 S87 S97
Weight
 
7 10 14 26 50 100 170
The weight are mean values, only for reference

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox     cast iron worm gearboxChina S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox     cast iron worm gearbox
editor by czh 2022-11-25