Engineering Construction Machinery Steel Casting

Engineering Construction Machinery Steel Casting

CZPT CZPT CZPTry Steel Casting
one. Organization Profile:

 
Specializing in the producing of misplaced wax expenditure castings and concluded items in carbon metal and alloy steel, our business is a world class company and supplier of expense castings in China. It is composed of 2 major services, each steel casting foundry and CNC machining manufacturing facility which enable us to provide both precision castings and finished merchandise with an annual manufacturing capability of over twenty,000 tons, and the goods are mostly exported to CZPTe, CZPTica, Japan and other destinations close to the globe.
The headquarters of our organization is situated in the CZPT industrial city CZPT, HangZhou in China. It is really hassle-free to be reached with an useful geographic place it is found about thirty kilometers away from the Bei-lun Port which is the CZPT largest port in China, and about fifteen kilometers away from the Lishe CZPT Airport. The principal generation foundation of the forged metal foundry is situated in Qiucun Town, CZPT, HangZhou, a distance of 15 kilometers away from the Headquarters. Our firm was proven in 1992, it addresses a total location of forty,five hundred sq. meters and now has more than five hundred employees, which includes 10 engineers and 60 experts. The business owns a brand-new foundry, which addresses an spot of a lot more than thirty,000 square meters.
Our items cover a wide variety of industries which includes prepare railway, auto truck, building machinery, mining equipment, forklift, agricultural equipment, shipbuilding, petroleum equipment, building, valve and pumps, electric equipment ,hardware, power tools and so on. We are capable to generate products according to customers’ drawings or samples, we target on each carbon metal and alloy steel. Up to nowadays, far more than a hundred uncooked resources and five,000 types of various items have been developed and produced by us. We are familiar with the various industrial CZPTs, these kinds of as Chinese GB, CZPTican ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Affiliation of CZPTican Railroads (AAR ) and other industrial CZPTs.

 

two. Background:
Because 1992

1992 HangZhou CZPT CZPT CZPTry CZPT Manufacturing facility was recognized. Mostly engaged in machining.
1999 Renovation expenditure casting production lines in CZPT, creation of precision casting, manufacturing potential of 5000 tons.
2001 Received ISO9001:2000 certificate.
2003 CZPT started to export.
2005 HangZhou CZPT CZPT investment casting  co.,ltd was proven. 
2007 Cooperating with Bombardier, initial the OEM railway client overseas.
2008 All casting manufacturing line moved to CZPT, creation capacity of 15000 tons.
Cooperating with Hyundai motor business in North CZPTica, the 1st OEM automobile buyer abroad.
2009 HangZhou Qianhao metal item  co.,ltd was proven. Largely engaged in machining and import &  export enterprise.
2011 Obtained TS16949:2009&ISO14001:2004 certificate.
2012 Cooperating with CZPT in Korea, very first the OEM design equipment buyer overseas.
2013 CZPT expanded manufacturing ability to 20000 tons.
2014 Developing ERP generation administration program, implementation of 6S management.
2015 Building a entirely automatic wax and shell creating procedure circulation line in CZPT.

three. Overview of Factory—CZPT CZPT Casting

 

  1. Established in 2005, plant location handles far more than thirty,000  square    meters, with much more than 350 employees.
  2. Utilizing superior lost wax investment decision casting method, outfitted with many modern day kinds of power-conserving & environmentally-pleasant generation traces which includes a fully automated wax and shell making process stream line, as effectively as two mesh belt furnace warmth therapy generation traces.
  3. Annual manufacturing potential is 20,000 tons.

 
four. Overview of Manufacturing facility—Qianhao Machining (predecessor is CZPT equipment )
 

  1. Set up in 1992,plant area addresses ten,000 sq. meters, with a lot more than a hundred and sixty personnel.
  2. Outfitted with complete innovative CNC machining equipments, including more than twenty vertical and horizontal facilities, and more than thirty CNC equipment  and fifty other machining equipments.
  3. The machining facility is totally impartial from the casting foundry and has an unbiased management team and tailor-made business product to fit.  In addition to the casting, forging and machining, it also has the facility to  machine a variety of  profiles.

five. Our Mission:
Generate the Very best Worth for Buyers,Add for CZPT CZPT in the World.
6. Our Values:
Transferring with the Instances
Revolutionary and Innovation
Harmony and Win-Get
Striving for CZPT
 
7. Xihu (West Lake) Dis.n Assets:
Operating Style: Honest pragmatic ,  Persistent hard work ,  Teamwork ,  Struggle&Transcend
Employee Impression: Classy fashion,  Polite and courteous,  Warmly and humble,  Be neither Vanity nor Inferiority,  Preciseness and Skilled.

Xihu (West Lake) Dis.n methods
Casting Engineers 3
Materials Engineers 1
Warmth Treatment Engineers1 one
Machining Engineers12 five
Expert Technician 12
QA 28
Production Administrators fifty five
Sales &Consumer Service Staffs18 eighteen
Direct Labor 390
Overall :513

8. Yearly Turnover:
Predicted Concentrate on : Up to 2571, annual turnover exceeds sixty million dollars

         Once-a-year turnover(Unit: Million Dollars)
2005 $ seven.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ 16.0m
2009 $ ten.7m
2571 $ fifteen.5m
2011 $ eighteen.4m
2012 $ seventeen.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

9. Product Descripition:
 

Description CZPT casting 
Material CZPT metal, alloy steel, stainless metal
Method Missing wax casting + cnc machining
Casting dimension tolerance CT7
Casting area roughness Ra twelve.5um
Casting excess weight assortment .1-90kg
Dimension Max linear measurement: 1200mm, Max diameter measurement: 600mm
Machining CZPT Positioning precision .008mm, Rep. position. accuracy .006mm
Machining floor roughness Ra0.eight~six.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material CZPT GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Floor treatment KTL(E-coating), Zinc plating, Mirror Sprucing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Services offered OEM & ODM 
CZPT manage flaws,100% inspection just before packing  
Application Practice & railway, vehicle& truck, design machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, development, valve and pumps, electric powered equipment, hardware, electricity gear and so on.

10. Item Profile:

1. Material percentage alloy steel:45%          
carbon steel:35%
stainless steel:10%
iron:ten%
2. Casting excess weight share .1-5kg:forty%
five-20kg:30%
twenty-40kg:twenty%
previously mentioned 40kg:ten%
3. CZPT proportion Elements for train & railway: twenty five%
Components for automobile & truck: 30%
Parts for construction machinery & forklift: 25%
Parts for agricultural equipment:ten%
Other equipment components:ten%
four. Globa marketplace share CZPT States:thirty%
CZPTe:35%
Japan& Korea:fifteen%
Domestic market:fifteen%
Other:fifteen%
five. Production capacity Creation Capability: 25,000 tons / 12 months
The Present Creation Output: eighteen,000 tons / year
Generation Saturation Percentage:seventy two%

11. CZPT  Process:
Method design⇒ Tooling making ⇒ Wax injection ⇒Wax sample assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat therapy

twelve. Main Machining CZPT Record:

Machining Abilities
3-Axis turning centre: one 4-Axis Vertical CZPT Middle: 21
4-Axis Horizontal CZPT Heart: one CNC Milling CZPT: 6
Vertical CZPT Milling CZPT:4  CZPT Milling CZPT: 2
Aircraft Milling CZPT: 2 Fase Milling CZPT: 3
CNC Lathe CZPT: 27 Indirect Xihu (West Lake) Dis. CNC Lathe CZPT: two
Engine Lathe CZPT: six Unique Lathe: five
Radial Drilling CZPT: 4 Porous Drilling CZPT: one
CNC Drilling CZPT: 5 Cylindrical Drilling CZPT: 11

13. Key Tests CZPTs:

1.Immediate-Reading Spectrometer twelve.3D Scanner
two.Non-speak to infrared thermometer 13.Coordinate Measuring CZPT
three.Metallographic Microscope fourteen.Floor Roughness Tester
four.Tension Tester fifteen.CZPTsonic Screening CZPT(HS600)
5.Low Temperature Chamber For Affect Specimen sixteen.Coating thickness gauge
6.Influence Examination CZPT seventeen.Moveable CZPTic Particle Tester
7.CZPTic Particle Screening CZPT eighteen.Moveable Hardness Tester
8.CZPTsonic Testing CZPT 19.Hardness Check  CZPT
9.X-ray tester twenty.Rockwell Hardness Examination CZPT
10.Area Roughness Tester 21.Make contact with infrared thermometer
eleven.Online video Measurement CZPT  

fourteen. We provide numerous take a look at amenities as described beneath:

one. CZPT examination
two. Tensile energy
3. Elongation rate
four. Shrinkage fee
five. Impact test 
6. Harness take a look at
seven. Metallography
8. Non-damaging exams(such as dye-penetrant, ultrasonic, magnetic particle and radiography)
nine. Floor roughness test 
ten. CMM test 
11. 3D scanner 

fifteen. APQP and Inspection Report:

APQP-Casting  

  1. Method Flow Diagrams
  2. Management Prepare
  3. Approach FMEA
  4. Casting Approach Instruction
  5. Solidification Simulation Report
  6. Heat Treatment method Operate Instruction
  7. Casting Last CZPT Management WI
  8. Visible Inspection VI For Area Irregularities
APQP-Machining 

  1. Procedure Flow Diagrams
  2. Handle Strategy
  3. Approach FMEA
  4. Machining Method Instruction
  5. Gauge Listing And Validation Prepare
  6. Closing CZPT Control WI 
Inspection Report-Casting

  1. Material Take a look at Report(A)
  2. Materials Examination Report(B)
  3. CZPTic Particle Inspection Report
  4. CZPTsonic Examination Report
  5. Radiographic Take a look at Report
  6. Damaging Take a look at Report
  7. Coating Check Report
  8. Visible Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other CZPT Document 

  1. PPAP Checklist
  2. Measurement Technique Investigation Review
  3. Procedure Functionality Reports
  4. Corrective Action Report(8D)
  5. CZPT Instruction

16. Core Competitors Benefits:
Positive aspects 1:Substantial CZPT and CZPT Functionality

  1. An industry’s best engineering technological staff , with particular skills and rich encounter in product design, casting ,heat managing and machining fields.
  2. Based on consumer needs, in the commencing of merchandise improvement, offer a answer, casting design, by structural element made to casting components, improve the merchandise design and style, then decrease costs and making the very best value for the consumers.
  3. Specific CZPTs Enable XIHU (WEST LAKE) DIS.NG to Be Proficient with Those Problems at Wax Injection & Shell Generating Methods When CZPT the Elements with Interior-Sophisticated-Constructions.
  4. Use casting simulation investigation technique software one hundred%  to make certain the accomplishment of the a single-time trial sample.

Benefits 2: CZPT Inspection CZPT & Sturdy CZPT Assurance Ability

  1. Our testing equipments are not only major in the market, and also has a really total assortment, they are components guarantee to ensure us continue to provide higher-quality goods for our customers.
  2. Carrying out ISO9001 and TS16949 quality management program, complete implementation of 6S and Kanban internet site management, which is software program guarantee of the quality.
  3. IQC, IPQC and FQC high quality administration group to management the total generation method, effectively avoid the generation of  unqualified product.
  4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
  5. We sticks to the quality administration philosophy that “CZPTting from the customer needs and ending with their pleasure, focusing on client calls for and exceeding their expectations”.

Advantages3: Excellent Buyer Services

  1. XIHU (WEST LAKE) DIS.NG can offer customers with good provider, our employees have plentiful commercial experience, great language ability, and abundant foundry or mechanical track record. We are fully commited to supplying buyers with accurate, watchful and fast provider.
  2. Quotation, CZPT Complaints and Electronic mail Response get quickly effective opinions in 48 hrs.
  3. We have carried out an info-based mostly management which is pushed by an ERP and PMC method, to ensure on time supply fee: 95%

 Advantages 4: Potent Deep-processing Ability 
  It is the ideal core aggressive edge various with other individuals in the industry

  1. Machining capability as the very same as casting, the machining facility is fully impartial from the casting foundry and has an independent management staff and customized organization design to match.
  2. XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing maker with expanded production abilities and is dedicated to be outfitted with other capabilities other than casting, we concentrate on developing terminal goods for prime-stop marketplaces.
  3. High specialized material in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive edge, it is the best choice for you.

seventeen. Make contact with Info:

 

Engineering Construction Machinery Steel Casting